Screen Printing Clothing vs Embroidered Clothing
Screen Printing Clothing vs Embroidered Clothing
When you have to choose between two processes in this case ‘screen printing' or ‘embroidery' it can be very difficult so hopefully the following information will help.
Screen Printing & Embroidery are mainly used for promotional clothing so choosing the best process to promote your company is a very important decision. They both have their advantages and disadvantages but either choose has a massive impact on potential customers.
The process of screen printing
There are many factors when it comes to screen printing, the artwork, the screens and the machines your t-shirts are printed on. Firstly we have to produce the artwork which is created in Adobe Illustrator and is known as Vector, this is then printed onto film which gets exposed on the light table. Screens are made up of many types of meshes from a 43 which allows a heavier deposit of ink to a 120 which puts a minimum deposit of ink down for finer detailed designs, emulsion is placed onto these meshes and then the film placed on top. These are both placed under the exposure unit to expose. The film blocks the light allowing the surrounding emulsion to cure whilst the covered area breaks down, the screen is then rinsed and ready for print.
Depending on your design this process can be done 1-12 times to produce screens for an individual job so setting up a job can be very time consuming. The screens are spun automatically around the machine in sequence whilst the squeegee pulls the ink across the screen depositing the ink onto the shirt. All colours are put down wet on wet unless we have dark shirts where a flash cure unit is used to dry the base before proceeding to the next colour. Once all the colours are completed the shirt is then taken off and placed through the dryer and there you have it a printed t-shirt.
The process of embroidery
Embroidery consists of two processes firstly you need your design digitised using embroidery software (Wilcom) this coverts the artwork into a format the machines can recognise and replicate the design into stitches onto your garments, Once completed this can be loaded into an embroidery machine (SWF) ready for sewing.
The time for processing the design can take 10 minutes to run; most manufactures machines have eight heads which enables multiple production runs.
The machine has a start point so wherever the designer has located this depends on how the image was created, most images are produced in layers and work backwards depending on the garment type. Each element is stitched with its specified colour which is taken from the industries standard (Madeira) threads with a maximum of 12 colours per head.
Whilst we have discussed the processes we haven't spoken about the advantages and disadvantages of screen printing and embroidery.
The major advantage between them both is speed, whilst screen printing has alot of stages to produce the screen once complete the process is minimal with some companies producing around 20,000 t-shirts a day. Embroideries downfall is the digitising, most designs are small but when you have an intricate design this can take hours to digitise and when complete only a maximum of 8 designs can be produced at one time.
Last ability is a major issue as screen printing is the choice when comparing with digital transfers but when it comes to embroidery this wins hands down. Screen Printing is produced by using inks so after time and many washes the inks start to deteriorate, this is alot slower than transfers but faster than embroidery threads losing their colour. Embroidery is the perfect choice for corporate wear as these can be washed at high temperatures and multiple times.
Cost effectiveness is the most important issue for most people as applying these techniques to clothing isn't cheap. The majority of the cost comes down to the design, if you have a small left breast 1 colour design this will be roughly the same cost, if you look at the other end of the scale and the design is large with multiple colours, screens become very expensive and programmes can have thousands of stitches. These two basically level out but setups on Print can cost £240 and embroidery programmes around £120+.
My personal opinion on this topic is that screen printing achieves more effectiveness for promotional clothing when trying to sell a product and embroidery suits corporate clothing but overall the both have their advantages and disadvantages.
If you would like to some more information on these two types of processes why not visit www.screenworks.co.uk they offer very competitive prices and offer many other services.
Questions and Answers
A high quality screen printers t shirt can last for many years without peeling or fading. Use name brands for high quality polo shirts with custom embroidery of your logo.
The term 'promotional clothing' is not simply limited to t-shirts and tops - professional printing and clothing companies should always offer everything from a personalised jacket, to headwear and even kids wear.
Fruit of The Loom has a vast range of products and like most things in life they have their small in this case ‘Valueweight' leading to their large in this case ‘Heavy Weight'. There may be different qualities in weight but I believe they all have their advantages and disadvantages, the final choose really comes down to personal preference to the customer and printer/embroiderer. Fruit of The Loom 6535 Polo SS25M is the most basic range but offers so many advantages.
The main objective of the promotional clothes is to promote your business and services. They are imprinted with the company logo, product information and other kinds of art. Some examples of promotional apparel include logo imprinted jackets, printed T-shirts, embroidered caps, custom printed safety vests and much more.
In this globalize world the standard of doing business is competitively very high. To knowing the standard of marketing it is very important that we understand the strengths of your own business and must understand competition and positioning. Every one wants to promote our company name at high level so it's important to choose best market strategy. Business promotions are the great key to success.
Whether it's for business or personal use, printed and embroidered clothing has a number of benefits. Here are 10 uses for promotional and branded clothing.
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There are still quite a number of company owners out there that do not exactly understand how name badges can help improve their businesses, and sadly, these owners are missing out. Name tags or name badges are awesome little tools that will help promote professionalism among your staff.
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It all began when eco, green, fair trade came into play about three years ago and everyone was jumping on the band wagon trying to think of ways to help the world save energy. The cotton shopper bag was introduced as a fair trade product and ever since has become the number 1 seller for a promotional clothing item.
Even these days we use the same tools to screen print; these are the basics as the man power to produce the print is one major element that has improved over the years with the invention of the automatic press. We are so used to manually pulling squeegees across screens, with some printers still using this technique but you can now purchase man made machines which makes this job alot easier.
Fruit of The Loom has a vast range of products and like most things in life they have their small in this case ‘Valueweight' leading to their large in this case ‘Heavy Weight'. There may be different qualities in weight but I believe they all have their advantages and disadvantages, the final choose really comes down to personal preference to the customer and printer/embroiderer. Fruit of The Loom 6535 Polo SS25M is the most basic range but offers so many advantages.
Screen printing comes in many forms and is applied onto various types of materials within the promotional merchandise industry. When it comes to textile printing it's difficult to choose a garment that works well with the process. T-shirts are the number one choose when you are supplying promotional clothing for events, so selecting the manufacture can become difficult. There are many manufacturers around the world supplying cotton t-shirts to screen printers in the U.K. Gildan, Steadman, Starwo
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