Quality die casting to meet your business goals
A few months ago, DDK LTD. started to search for a zinc die casting company to replace their wear out water proof circular connector production line and low competition electrical connector price in Japan. Through TAIWAN TOTAI, DDK LTD. reached Accucision Diecast and gave them a pressure die casting challenge.
In Japan, electrical connectors are made with single cavity molds and the three holes are fabricated by staff afterward. In order to decrease costs and increase electrical connector's production capability, DDK LTD. asked for one-time fabrication using a Double Cavity Mold and at the same time adding three holes on the circular connectors. All of the Japanese mold designers thought that was impossible at that time. To meet the request, Accucision Diecast engineers spent days to design a suitable double cavity mould.
In the end, Accucision Diecast engineers added three inner sliding blocks on the mold to meet the hole requirement on the circular connectors. DDK LTD. was thrilled and surprised to see the result of the circular connectors, which met their requirements and the quality, was excellent. After testing and confirming the mould and connector quality, DDK LTD. ordered more than 70,000electrical connectors in four months to make up for the shortage from previous months. Accucision Diecast's precision zinc die casting skill and excellent mould design capability had not only created a mold that saved extra manual work but also increased production speed using a double cavity mould.
There are many challenges in producing efficient die casting designs, and an elite mould design can be cost-saving. Accucision Diecast acts as a consultant to customize your die casting mould so that it suits your production expectations, and only experienced engineers who are talented in problem solving can do the die casting job. Once the mould is on the production line, engineer's precise control of the PLC system is the key for die casting production. Any slight adjustment to the production machine can cause failures, hence, every engineer at Accucision Diecast has more than 6 years of die casting experience. One of the important factors to produce high quality die casting connectors or adapters is the quality of alloy. Accucision Diecast uses 2:1 world standard of alloy material to ensure the hardness and quality of each die casting production.
Questions and Answers
Die casting is an excellent method to volume-produce a multitude of designed metal parts. This informative guide will examine the various kinds of die casting models, in addition to possible motives for makers buying a die casting machine.
As far as die casting is concerned, machines used for die casting are divided in two categories like cold and hot chamber machine. Now you can easily buy the right casting machine online from a leading portal or e-store.
Die casting is an excellent, economical process offering a larger selection of shapes and components than every other manufacturing technique. Parts have lengthy service existence and might be made to complement the looks from the surrounding part.
Die-casting, by definition, is a process in which molten metal is injected into metallic molds under pressure to form objects. The molds, which are generally made of steel and referred to as “dies”, can be designed to create very detailed parts with little or no post-machining required after production. Die-casting is analogous in many ways to plastic injection molding.
Die Casting is a process whereby molten metal is forced at high pressure into mold cavities. These mold cavities, or dies, are reusable and it is one of the fastest and most cost-effective methods of producing a variety of components. Read more about choosing aluminium for your die casting alloy.
Ever wondered how metal toy soldiers were made or how some items turn up to be shaped as they are? Manufacturers don't mold these shapes like they do for clay pots, instead, the usual process is through die casting.
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