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Building With Recycled Paper

Everyone knows that paper is often recycled, and has been for many years. Paper can be reused in several ways. Tightly rolled newspaper is sometimes used to make sturdy legs on small stools. And layered paper has been pressed into service (literally) for centuries as table tops and many other furniture products. Even more often, used paper is simply added to new wood-based or cotton-based pulp to make new paper products such as newsprint, cardboard or other fiber board.

But did you know that paper can be recycled right in your own home — transformed into new and useful goods? Truly functional items such as wastebaskets, decorative bowls and even tables can be made from old newspaper, for example.

You may use old paper as pulp or as layers (as in paper mache) to make items that are both functional and pleasing to the eye. Both of these paper construction methods require water and the addition of a binding agent (usually a simple starch, such as ordinary white flour). The pulp can be pressed into a mold or even shaped by hand (much as a clay) to create a desired form. Layered paper is built up, a layer at a time, creating a hollow shell on a mold (such as a plastic bowl or box).

I’ve tried out several types of home-based construction using old newspaper and other used paper. Sometimes I add other materials in addition to the paper, such as thin sticks of bamboo or wood, to help reinforce an overall structure. I built a small table in this way, and also a large freestanding sculpture. But other items, such as a wastepaper basket made from old newspapers, did not require additional support.

Paper is also been used in recent decades as an experimental construction agent in homebuilding. When used properly, and when protected from moisture (such as rain, snow and damp soil), “papercrete,” as it is often called, has already proven to be an effective building material. Most of the strength, of course, comes from the addition of cement and other agents, such as sand. But paper often makes up more than 50% of the papercrete blocks or bricks, as well as the mortar. In fact, an acceptable ratio of paper to Portland cement and sand (or pumice, if readily available) runs about 60% to 20% each of the cement and sand.

Paper used in this fashion can be used as supporting walls, in much the same way as regular cement or adobe blocks would be used. With a fire-safe ratio (such as the 60-20-20 mentioned) papercrete (or fibrous concrete, as it is also called) is considered to be much more environmentally friendly, as well as an excellent insulating material for the home.

Learning to build with paper is a relatively inexpensive and often rewarding exercise in practical recycling. Such experiments can make excellent projects for children of all ages in classroom or summer camp settings. Family-centered projects are not a bad idea, either. Building with paper can be turned into a profitable pastime for both artists and artisans who become skilled at producing beautiful and/or useful products right in the home.

Want to know more? You can use the Internet to research the subject and related topics. You can start your search by looking at my own projects that have been posted to the web. You can see all three of my paper construction experiments at http://www.jimsgraphix.com/recycle/recycle.htm . And you can begin your research into fibrous concrete (papercrete) here: http://www.goodwordusa.org/homestead/other/paper.htm .

Jim Sutton

Jim Sutton

Jim Sutton lives in Montana with his wife Becky. Jim writes and illustrates for a living.

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1. Jim Sutton (12:26, 01.02.2009)
Working 3D with paper is not difficult. Instead of dipping the strips of paper in a flour solution, you soak strips or shredded paper in warm water. After just a few minutes, use your fingers to break up the paper up into a mulch. Newspaper and most copy paper will come apart very fast. Tougher papers will take more time to soak. Once the paper is thoroughly mulched into a past, squeeze out all water with your hands and set the balls of paper aside.

Mix your flour solution, making it just a little on the thick side, since the paper already holds a lot of moisture. You can use an old 4x4 or two 2x4s, stacked, to form a mold that should work for gerbils. Anything else that has a similar size and shape will also work. Be sure to wrap the mold with kitchen plastic wrap, so that the paper does not bod too tightly to it.

Now take your paper and add it to the flour solution, mixing it in so that the paper is wet but not soupy. Mix thoroughly with your fingers, so that the flour and paper make a single paste. The flour paste alone is useless, and the paper alone will not have enough strength to hold up. Press the paper mulch onto your mold just thick enough to form walls somewhere between 1/4 inch and 1/2 inch thick.

Cover the mold only on 3 sides for tunnels you can quickly lift to open. For tunnels that are enclosed all around, cover the mold on all 4 sides, and lay on kitchen plastic wrap to dry. After the top is fully dry, carefully turn the mild over to allow the bottom half to finish drying. In a very dry climate, the new tunnels should be ready to use in about 2 days, if left in a warm, well-ventilated area. Otherwise, give it a week. Do not use ovens, hair dryers or space heaters to cheat the crying process, as the project is likely to go up in smoke. But outside breezes and sunshine are good, and so is a sunny room where the air circulates well.

Hope this helps.
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2. Shelly (04:49, 30.01.2009)
You seem to be the person that might help us. After Christmas we turned some paper/ cardboard like packaging molds (that were used to hold the new guitar hero world tour equipment in place during shipping and what not)into little tunnels and house for her gerbils. What was great about it was that it was completely safe and for the gerbils to chew and shred, yet provided a few days of entertainment for them. QUESTION: she would like to make her own using recycled paper or cardboard? We know how to make flat paper, but not sure how to create the rectangular tunnels in one mold. we do not want to glue...it all has to be safe for the critters. She would like to enter this into her science fair. Any ideas for creating a 3D mold out of recycled paper besides paper strips like used in paper mache?

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